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Actually it isn't true they used a wire cut, at least according to the guy that owned the company. A fellow named Gary Koreen owned the company from 1980 until the mid-1990s. He started working there in the 1960s, and lives in the city where I am. I was introduced and had the good fortune to chat with him at length about the card business. He says they used the same cutting process as Topps, but didn't sharpen the blades regularly. That would explain why some years -- 1969 OPC hockey, for instance -- don't have rough edges and why there are different levels of rough edges within the same year.
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When I look at those sets, I do not have many OPC rough cuts. When I got back into collecting in 1990, I noticed the sets from after my youth seemed to have way more rough cuts than my sets as a kid. And I can guarantee I've never trimmed any of those cards. This is not a scientific experiment with accurate metrics, just one guys observations. One other note... I also have many cards I pulled from packs that are noticeably different sizes. I recall noticing that as a kid.
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