The last set of boxes I got were these http://www.ebay.com/itm/380719017445...%3AMEBIDX%3AIT
I generally use these for anything over $100 or more than 2/3 graded cards.
I make a sandwich with two extra pieces of cardboard cut to just fit inside the box but still slightly large than the graded card case. Graded cards have just a little wiggle room. You can easily ship multiple cards by first class without a problem. I don't recall how many cards exactly you could put in before you go over the weight limit for first class, but I know if your only shipping 3-5 graded cards it will likely only cost you $2.77 (through ebay/paypal multi-order shipping) and therefore being able to cut the cost of shipping in half compared to a small flat rate box.
DJ
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Current Wantlist:
E92 Nadja - Bescher, Chance, Cobb, Donovan, Doolan, Dougherty, Doyle (with bat), Lobert, Mathewson, Miller (fielding), Tinker, Wagner (throwing), Zimmerman
E/T Young Backrun - Need E90-1
E92 Red Crofts - Anyone especially Barry and Shean
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