Bags
I usually use 5x10 Poly bags I buy on ebay. Cheap but reliable and don't rip. I've made about 200 shipments with them. Cards are always between 2 pieces of cardboard. I also tape the bag closed instead of relying on the glue alone.
Single PSA cards are almost always under 3 ounces with the bag and cardboard.
Single SGC cards are usually 3.5 ounces with the bag and cardboard.
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